Flexible gear milling
阅读4849次
您的位置:切削技术首页>基础知识>英语读物>Flexible gear milling
点击此处:以获得带文本搜索器的该文页面
Gear milling is usually performed with a hob dedicated to a specific gear module. Efficiently and economically producing small to medium batches of gears that each have different modules, therefore, is a challenge, according to Nicklas Bylund, senior research engineer for Sandvik Coromant.

In response to this, the toolmaker developed InvoMilling tools and a patent-pending technique to produce spur and helical gears with indexable-insert cutters in multitask machines. The technique provides flexibility when making gears by enabling a range of module sizes, such as modules 4 to 8, to be machined using one disc-type cutter tooled with standard carbide indexable inserts.

Sandvik Coromant’s InvoMilling gear-making technology allows one cutter tooled with standard indexable inserts to produce a range of module sizes. Images courtesy Sandvik Coromant.

Another benefit of InvoMilling is the ability to machine a part complete in only a few setups—ideally one—to improve quality and reduce cost, Bylund noted. This is achieved by using 5-axis mill/turn machines for producing parts with integrated gearing, as well as stand-alone gears.

Tools are available for producing modules 2 to 16 but most applications fall within a smaller range. “Our starting focus is between modules 3 and 8,” Bylund said.

The steps for cutting a tooth space with the InvoMilling process. Illustration courtesy Sandvik Coromant.

InvoMilling is targeted for prototyping and producing small to medium batches, while hobs, especially ones that accept carbide inserts, are more productive and suitable for larger runs. The appropriate part quantity depends on part complexity, which might include a key slot, holes and threads in addition to integrated gearing. “What you would lose in the gear cycle, you could potentially make up by doing everything in the same setup,” Bylund said.

When InvoMilling a tooth space of an outer spur gear, for example, a groove is first axially milled. The workpiece then slightly rotates as the cutter plunges for the final two cuts. The process can impart a surface finish as fine as 2µm Rz from root to tip and produce a DIN 6-class gear, the company reports. Similar to hobbing, a gear is heat treated after InvoMilling before finish grinding.

In addition to the cutters and a precise multitask machine, users require software to execute the technique. Bylund noted that, with support from Sandvik Coromant, DMG/Mori Seiki has introduced InvoMilling into its Mori-AP software, which uses the usual gear parameters as input and creates the program for cutting the teeth. The machine tool builder is licensed to use the InvoMilling method, which is performed dry, for implementation on its 5-axis mill/turn machines, such as the NT series.

For more information on InvoMilling, contact Sandvik Coromant Co., Fair Lawn, N.J., at (800) SANDVIK, www.sandvik.coromant.com/us or nicklas.bylund@sandvik.com.

本文作者:Alan Richter
原载:CUTTING TOOL ENGINEERING
上载于:2012-7-2 10:44:30

声明: 切削技术网站刊载此文不代表同意其说法或描述,仅为提供更多信息。

发给好友 收藏 投稿给我们 打印本页

切削技术微信



本文微信分享码

沪ICP备05002856号 不良信息举报
谷歌搜索
本站:
全网:

本页链接

关于召开第八届现代切削与测量…
关于推荐金晓春同志担任上海科…
关于推荐夏斯成同志担任上海科…
上海金切协会:关于 2018…
2017年德国精密工具行业产…
德国机床制造商协会VDW在C…
肯纳金属2017年刀具销售收…
山特维克机械加工集团2017…
2017年美国刀具总消耗近2…